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Material conditioning as a guarantee of quality

The range of processes used for the industrial manufacture of silicone and silicone rubber parts for medical and orthopedic technology extends from injection molding and direct casting to pressure casting and layer-by-layer casting. Across these various technologies, the optimal preparation of the materials—typically liquid A/B components—proves to be a decisive factor for product quality and process efficiency. Finely tuned to the requirements of this preliminary production stage, the German equipment manufacturer TARTLER offers innovative system solutions for mixing, dispensing, and conveying that can be scaled to meet specific customer needs.

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Increased availability for the benefit of the customer

For quite some time now, engineers at the German TARTLER GROUP have been utilizing additive manufacturing methods to enhance the flexibility and accelerate the pace of their development processes. The company’s customers benefit from this through significantly improved availability of structural components, spare parts, and specialized components. What this entails in concrete terms can be illustrated by the example of a new synthetic resin mixer, in the rapid realization of which the stereolithography (SLA) process played a pioneering role.

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„Strong growth impulses motivate us to act“

With investments totaling millions, the German TARTLER Group is currently significantly expanding the capacity of its two companies, ZT Odenwald and TARTLER India. While two new production halls for the machining of high-precision metal components are being built at the company’s headquarters in Michelstadt, the commissioning of a 500-square-meter building complex for the final assembly of dosing and mixing systems for synthetic resin processing is beginning in Ahmedabad, India.

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Customized design and highly automated

TARTLER‘s automated synthetic resin processing systems are at the heart of many industrial bonding and potting processes. The company not only supports its customers in the optimal process integration of its dispensing, mixing, and application systems, but also implements complete production cells including all central and peripheral positioning and handling systems. In this current snapshot, you can read about the range of services it can cover.

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Optimised for use in LSR processes

Moulded parts made of silicone rubber using the liquid silicone rubber (LSR) process are used in almost all areas of technology today. Their series production usually takes place in modified injection moulding and 3D printing systems. However, in order to achieve high-quality results, it is necessary to optimally condition the high- or low-viscosity components used before moulding. In its Nodopur, Nodopox and Tardosil series, the German company TARTLER therefore offers mixing and dosing systems that are perfectly tailored to the LSR requirements and can be customised.

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ELIMINATE THE DISRUPTIVE FACTOR OF AIR FROM THE PROCESS

Quick clarity about the savings potential

The use of the TAVA F degassing station from TARTLER offers considerable savings potential in the process control of pasty and liquid media. To give the user an initial impression of the dimensions of the possible cost reduction, the company has activated a calculator on its website. Anyone who enters five quantity values from their production – for example the number of monthly drum changes or the volume of residual quantities – can immediately see how much money they will save and how quickly the TAVA F will pay for itself.

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适用于所有领域的强大解决方案

目前,几乎没有任何制造商能像TARTLER这样为现代合成树脂技术提供如此广泛的混合器。在其“混合是可能的”的指导原则下,德国工厂制造商在自己的注塑生产线上为几乎每一种单组分和多组分加工场景生产了最佳的一次性树脂混合器。

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