{"id":17628,"date":"2024-07-17T15:23:16","date_gmt":"2024-07-17T13:23:16","guid":{"rendered":"https:\/\/www.tartler.com\/?p=17628"},"modified":"2024-07-17T15:48:36","modified_gmt":"2024-07-17T13:48:36","slug":"eliminate-disruptive-factor-air-from-process","status":"publish","type":"post","link":"https:\/\/www.tartler.com\/in\/2024\/07\/17\/eliminate-disruptive-factor-air-from-process\/","title":{"rendered":"ELIMINATE THE DISRUPTIVE FACTOR OF AIR FROM THE PROCESS"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text css=””]<\/p>\n

Vacuum station from TARTLER optimizes the filling and transfer of high and low viscosity fluids mixtures<\/h2>\n

The formation of unwanted air bubbles and air cham\u0002bers is a fundamental problem when pumping high and low viscosity media. Especially when wide-neck and lidded drums are at the center of industrial filling and decanting processes, the air interference factor often prevents the smooth further processing in dosing, mixing and appli\u0002cation systems. One way out of this dilemma is the TAVA F vacuum station from TARTLER. Read here how it can be used to achieve optimum process control from the initial filling of the drums to their use in the cus\u0002tomer\u2018s system. <\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=””]Lubricants, silicones, resins, assembly pastes, cleaning agents and solvents are and solvents are typical examples of technical media that are often \u201epackaged\u201c and supplied in clamping lid or wide-neck drums. Again and again, however However, this is a problem that affects both the material manufacturers when the drums are first filled and their customers during the further processing of the media: Undetected air bubbles and air pockets in the pastes or liquids make their perfect process control – for example when do\u0002sing, mixing or applying – almost impossible. Process interruptions, high cleaning and set\u0002up costs and quality defects in the end product are just some of the unpleasant consequences. are just some of the unpleasant conse\u0002quences. To solve this problem, well-known material manufacturers and numerous users now rely on the vacuum systems TAVA F developed by TARTLER. While the material manufacturer or his packaging service provider is able to deliver bubble-free filled contai\u0002ners with reliably degassed and moisture\u0002free media to the customer, the use of such a degassed and free of moisture, the use of such a degassing station leads to improved process con\u0002trol and minimization of waste. At the same time TAVA F has been shown in many places to be su\u0002perior to other evacuation systems. Managing Director Udo Tartler explains the reason for this: \u201eMany systems work sub-op\u0002timally, for example because they have air pockets that form due to the folds in the film bags (inliners) inserted into the drums and are not captured. The air then enters the pro\u0002cessing process, where it causes functio\u0002nal problems, for example in the pumps. The low-\u0002pressure vacuum technology and the flexible sealing system of the TAVA F, on the other hand, ensure complete, seamless degassing.\u201c<\/p>\n

\"\"
\nUniversal solution: The TAVA F vacuum system
\nfrom TARTLER enables material manufacturers to
\nto supply bubble-free filled containers with degas\u0002sed and
\nmoisture-free media and leads to improved\u00a0 and leads to
\nimproved process control and minimized waste for the
\nprocessor.[\/vc_column_text][vc_column_text css=””]<\/p>\n

Important component of quality assurance<\/h3>\n

Thanks to its high degassing quality, the TAVA F is also suitable for fluid technology applications with increased requirements. One example of this is the micro-dosing of greases for the lubrication of the smallest rolling bearings. \u201eEven the introduction of tiny air bubbles that are barely visible to the eye would be fatal here and would lead to pre\u0002mature bearing failure. The use of our vacuum station is a decisive factor in quali\u0002ty assurance at this point – both for the finely dosed greases as well as with regard to the function of the ent\u0002ire rolling bearing assembly,\u201c emphasizes Udo Tartler. In many other areas of process en\u0002gineering where pasty or liquid media must be kept free of air and bubbles, the TAVA F from TARTLER has proven its worth.<\/p>\n

 <\/p>\n

\"\"<\/p>\n

Optimally filled: The low-pressure vacuum techno\u0002logy and
\nthe flexible sealing system of the TAVA F from TARTLER
\nguarantee the seamless, complete degassing of pasty and
\nliquid media.<\/p>\n

Some companies use the TAVA F as a component in the implementation of resource-saving zero waste concepts. There are several reasons for this. First\u0002ly, the use of the degassing system\u00a0 significantly reduces the material waste; secondly, the need for cleaning chemi\u0002cals is reduced, as there are now only process interruptions caused by faulty air; and thirdly, material residues such as those generated during drum changes or test runs to adjust formulations or mixing ratios, can be collected and returned to production after processing in the TAVA F. When processing synthe\u0002tic resins, the degassing system is often combined with a pumping station – this can be a NODOPOX system from TARTLER. This reduces the procurement costs for new material and the dispo\u0002sal costs for waste.[\/vc_column_text][vc_column_text css=””]<\/p>\n

Optimal process integration<\/h3>\n

To ensure that the TAVA F can be optimally integrated into the filling, decanting and drum changing processes TARTLER offers various modifications, additional modules and peripheral systems. \u201eApart from the fact that an adaptation to other containers can be carried out without tools and with little cleaning effort, our degassing station can be equipped with cable winches on request, drum lifters, roller conveyors, trolleys or special handling systems,\u201c says Udo Tartler. In addition, a radar sensor can be installed in the drum to determine the filling quantity as well as load cells that determine the weight of the material to be filled and switch off automatically when the filling automatically switch off when the filling weight is reached. For many process engineering applications integrated smoothing coaters, which optimize the surface finish of the filled material and eliminate the surface finish of the filled material and eliminate problems with trapped air during subsequent removal, as well as special follower plates for filling materials with very high viscosity (>1,000,000 mPas) and\/or extreme thixotropy. Printer for labeling the containers and network modules for logging the data are also part of the peripheral equipment portfolio from TARTLER. As a special\u00a0 machine manufacturer, the company is also able to implement almost any process or environment-specific adaptation.<\/p>\n

The TAVA F from TARTLER is an almost universally applicable degassing solution for high and low viscosity media. Wherever technical pastes and liquids need to be filled into lidded drums and fed from there\u00a0 into processing systems without the entry of disturbing air it increases process efficiency. As it also reduces material waste and also enables the reprocessing of production residues, it helps media users in the\u00a0 practical implementation of sustainability projects.<\/p>\n

\"\"
\nFor example, roller conveyor feed: To ensure that the
\nTAVA F can be optimally integrated into various filling
\n\/and drum changing processes, TART\u0002LER offers numerous
\nmodifications, additional modules and peripheral systems.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1663836059512{margin-right: 0px !important;margin-left: 0px !important;padding-right: 2rem !important;padding-left: 2rem !important;background-color: #e3e3e3 !important;}”][vc_column width=”1\/4″][vc_single_image image=”14282″ img_size=”full” css_animation=”fadeInRight”][\/vc_column][vc_column width=”3\/4″][vc_custom_heading text=”\u201eMany degassing systems for pasty and liquid media work suboptimally, because they do not capture the air pockets which form due to the folds in the film bags inserted into the drums. As a result, air enters the processing process and causes functio\u0002nal problems.\u201c<\/p>\n

Firmenchef Udo Tartler<\/i>” font_container=”tag:p|text_align:left” google_fonts=”font_family:Open%20Sans%3A300%2C300italic%2Cregular%2Citalic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic|font_style:600%20bold%20regular%3A600%3Anormal” css_animation=”fadeInRight” css=””][\/vc_column][\/vc_row][vc_row][vc_column css=”.vc_custom_1663836113194{padding-top: 0px !important;}”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

Quick clarity about the savings potential<\/p>\n

The use of the TAVA F degassing station from TARTLER offers considerable savings potential in the process control of pasty and liquid media. To give the user an initial impression of the dimensions of the possible cost reduction, the company has activated a calculator on its website. Anyone who enters five quantity values from their production – for example the number of monthly drum changes or the volume of residual quantities – can immediately see how much money they will save and how quickly the TAVA F will pay for itself.<\/p>\n","protected":false},"author":15,"featured_media":17596,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[299],"tags":[305],"class_list":["post-17628","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-presse-in","tag-tava-in"],"acf":[],"yoast_head":"\nELIMINATE THE DISRUPTIVE FACTOR OF AIR FROM THE PROCESS - Tartler GmbH<\/title>\n<meta name=\"description\" content=\"The formation of unwanted air bubbles and air cham\u0002bers is a fundamental problem when pumping high and low viscosity media. 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Read here how it can be used to achieve optimum process control from the initial filling of the drums to their use in the cus\u0002tomer\u2018s system.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tartler.com\/in\/2024\/07\/17\/eliminate-disruptive-factor-air-from-process\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"ELIMINATE THE DISRUPTIVE FACTOR OF AIR FROM THE PROCESS - Tartler GmbH\" \/>\n<meta property=\"og:description\" content=\"The formation of unwanted air bubbles and air cham\u0002bers is a fundamental problem when pumping high and low viscosity media. 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Especially when wide-neck and lidded drums are at the center of industrial filling and decanting processes, the air interference factor often prevents the smooth further processing in dosing, mixing and appli\u0002cation systems. One way out of this dilemma is the TAVA F vacuum station from TARTLER. 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