{"id":5570,"date":"2021-03-03T12:16:15","date_gmt":"2021-03-03T11:16:15","guid":{"rendered":"https:\/\/www.tartler.com\/2021\/03\/03\/more-sustainability-in-rotor-blade-production\/"},"modified":"2024-04-24T15:38:00","modified_gmt":"2024-04-24T13:38:00","slug":"more-sustainability-in-rotor-blade-production","status":"publish","type":"post","link":"https:\/\/www.tartler.com\/en\/2021\/03\/03\/more-sustainability-in-rotor-blade-production\/","title":{"rendered":"More sustainability in rotor blade production"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]<\/p>\n<h2>Vacuum filling system from TARTLER GROUP reduces waste and optimizes the use of consumables<\/h2>\n<p><strong>TARTLER GROUP\u2019s vacuum-based degassing station TAVA 200 F is widely regarded as a groundbreaking solution for the sustainable and resource-saving use of liquid and pasty media. The evacuation system enables waste-free and safe filling and transfer processes, particularly in plants that process large quantities of high- and low-viscosity fluids. With this system, for example, a well-known manufacturer of wind turbine rotor blades saves many thousands of kilograms of synthetic resin per year in just one of its plants. The upshot: a considerable reduction in material costs and significant improvement in the environmental balance.<\/strong>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_column_text]In the production of rotor blades for wind turbines, large quantities of synthetic resins are used for the bonding of the up to 85-meter-long blade shells alone. For almost three decades, TARTLER GROUP has been equipping well-known manufacturers in the industry with the modular multi-component systems of its Nodopox series for the largely automated dosing, mixing and application of mostly high viscosity pastes. Six years ago, the company started developing vacuum-based degassing stations that enabled rotor blade producers to make their synthetic resin processing much more material- and cost-efficient. The new TAVA 200 F vacuum systems are now setting technological standards in terms of sustainable process optimization. This is because the complete, bubble-free filling and transfer of the synthetic resins into lidded drums paves the way for safe material handling and the implementation of resource-saving and cost-effective preparation and recycling processes.[\/vc_column_text][vc_column_text]<\/p>\n<h3>Degassing station reduces material loss<\/h3>\n<p>For a long time, a constant source of annoyance in rotor blade production was that large quantities of homogeneous resin residues \u2013 from opened drums or from the preparation phase \u2013 could not be reused or recycled. They had to be removed and disposed of, which had a negative impact on costs and ran counter to all approaches to the sustainable use of materials. Several on-site analyses by TARTLER engineers revealed, for example, that even when drums were emptied properly and in accordance with the operating instructions, up to 14 kg of material still remained in the inliners \u2013 clearly visible after drum changes in the dosing and mixing systems. What\u2019s more, testing and quality controls lead to several kilograms of leftover material \u2013 per rotor blade. Added to that, residual quantities from flushing, surpluses and other ancillary work also create waste. Until now, however, it has not been possible to simply return the residual material produced at the various points to the production process. The reason: Air pockets, air bubbles and moisture are created when filling the lidded drums. If this &#8220;disturbing air&#8221; were to enter the pump of the dosing and mixing system during removal, transfer and dosing of the material, the manufacturing process would be massively disrupted. Process interruptions would be required to flush the complete system (several times) with material for it to work air-free and properly again. All this would lead to considerable material losses and further costs, since prefabricated components would have to be restored and upstream processes would have to be cleaned at great expense. <\/p>\n<h3>Returning material residues<\/h3>\n<p>With the TAVA 200 F degassing station, the TARTLER GROUP offers a way out of this dilemma. With this system, both liquid and paste-like residues can be filled into lidded drums without &#8220;disturbing air&#8221; and then safely reintroduced into the processing cycle with minimal loss. Significant savings in material purchasing can be achieved in this way. By using the TAVA 200 F, a leading wind turbine manufacturer was recently able to reduce its synthetic resin consumption by approx. 28 tonnes of synthetic resin paste per year, thus considerably reducing the overall costs in its rotor blade production. In this way, the system also counteracts waste and makes a considerable contribution to the conservation of resources. It also improves the environmental balance of the company\u2019s value chain and reduces its ecological footprint.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;5523&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221;][vc_single_image image=&#8221;5526&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221;][vc_single_image image=&#8221;5532&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1615380224150{background-color: #e5e5e5 !important;}&#8221;][vc_column css=&#8221;.vc_custom_1615380194998{padding-top: 0px !important;}&#8221;][vc_single_image image=&#8221;5535&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221; css=&#8221;.vc_custom_1615380168467{padding-top: 0px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;2\/3&#8243;][vc_column_text]<\/p>\n<h3>Process integrated circuit<\/h3>\n<p>The rotor blade manufacturer in question optimized the blade bonding process by integrating a TAVA 200 F into its synthetic resin processing resin processing. Here the collected material residues are filled and decanted into standard clamping lid drums, degassed and freed from any interfering air. Once a drum is completely filled with reconditioned material, it can be used again in a 2K Nodopox system (or similar machine) for dosing, mixing and applying the synthetic resin adhesive. In this way, the manufacturer can reuse almost all homogeneous material residues. According to TARTLER&#8217;s calculations, the return on investment can be achieved after less than 24 months. Positive side effect: As the amount of waste decreases, the costs of disposal are also reduced.<\/p>\n<h3>Airfree on YouTube<\/h3>\n<p>The TAVA 200 F is configured and delivered by SOMATA, a subsidiary of the TARTLER GROUP. The degassing station is offered as standard for the air-free filling and transfer of 200- and 50-liter drums, but can also be adapted to other container sizes on request. It consists of a device for clamping and stabilizing the drum, a special combination attachment for synchronized vacuum generation and filling, a vacuum pump and a control system with touch screen. All components are installed on a base with a drum centering plate and are accessible from all sides. While the loading of the station, positioning of empty drum and closing of the clamping device can be done manually, the evacuation of the drum and almost simultaneous filling of the material are fully automated. After a few minutes, a drum is filled without air and is ready for use in production. This process is clearly illustrated in a video on the SOMATA YouTube channel.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;5520&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221;][vc_single_image image=&#8221;5517&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_video link=&#8221;https:\/\/youtu.be\/rEv9NrUIK3g&#8221;][\/vc_column][\/vc_row][vc_row][vc_column el_class=&#8221;visual2&#8243;][vc_column_text el_class=&#8221;colouredbox&#8221; css=&#8221;.vc_custom_1614769476629{padding-top: 2rem !important;padding-right: 2.5rem !important;padding-bottom: 2.5rem !important;padding-left: 2.5rem !important;background-color: #0062ab !important;}&#8221;]<\/p>\n<h3><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-5540\" src=\"https:\/\/www.tartler.com\/wp-content\/uploads\/2021\/03\/waste-e1614768227707-400x262.jpg\" alt=\"\" width=\"400\" height=\"262\" srcset=\"https:\/\/www.tartler.com\/wp-content\/uploads\/2021\/03\/waste-e1614768227707-400x262.jpg 400w, https:\/\/www.tartler.com\/wp-content\/uploads\/2021\/03\/waste-e1614768227707-380x250.jpg 380w, https:\/\/www.tartler.com\/wp-content\/uploads\/2021\/03\/waste-e1614768227707.jpg 454w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/>Sichere und ressourcenschonende Prozesse<\/h3>\n<p>\u00dcber die TAVA 200 F hinaus bietet die TARTLER GROUP drei weitere Systeml\u00f6sungen f\u00fcr die Entgasung hoch- und niederviskoser Materialien an. Es sind dies die Fasswechselanlage TAVA D sowie die Evakuierungsanlage T-EVAC in ihrer Offline- und Inline-Konfiguration. Sie alle basieren auf der Vakuumtechnik und dienen dem Ziel, das Handling past\u00f6ser und d\u00fcnnfl\u00fcssiger Medien von St\u00f6rluft und Feuchtigkeit zu befreien \u2013 sowohl beim Abf\u00fcllprozess als auch bei der Zuf\u00fchrung in die Verarbeitungsanlage. Wie am Beispiel der TAVA 200 F gezeigt, lassen sich die Systeme au\u00dferdem zur produktionsintegrierten Re-Konditionierung von Materialresten, zur gezielten Abfallreduzierung und zur Realisierung von betriebsinternen Materialkreisl\u00e4ufen einsetzen.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_cta h2=&#8221;Infomappe &#8220;Windindustrie&#8220;&#8221; h2_font_container=&#8221;tag:h2|text_align:left&#8221; h2_use_theme_fonts=&#8221;yes&#8221; shape=&#8221;square&#8221; add_button=&#8221;bottom&#8221; btn_title=&#8221;PDF herunterladen&#8221; btn_shape=&#8221;square&#8221; btn_color=&#8221;green&#8221; btn_align=&#8221;left&#8221; btn_i_align=&#8221;right&#8221; btn_i_type=&#8221;entypo&#8221; btn_i_icon_entypo=&#8221;entypo-icon entypo-icon-right-open-mini&#8221; use_custom_fonts_h2=&#8221;true&#8221; btn_add_icon=&#8221;true&#8221; btn_link=&#8221;url:https%3A%2F%2Fwww.tartler.com%2Fwp-content%2Fuploads%2F2021%2F03%2FTARTLER-info-folder-wind-industry.pdf|title:Infomappe%20herunterladen|target:_blank|&#8221;]In this info folder you will find all press releases, data sheets and info sheets concerning the wind industry.[\/vc_cta][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text] Vacuum filling system from TARTLER GROUP reduces waste and optimizes the use of consumables TARTLER GROUP\u2019s vacuum-based degassing station [&hellip;]<\/p>\n","protected":false},"author":16,"featured_media":5538,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[142],"tags":[71,70,28,19,168],"class_list":["post-5570","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-press-releases","tag-entgasen","tag-luftfrei","tag-tava","tag-vakuum","tag-windindustrie"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>More sustainability in rotor blade production - Tartler GmbH<\/title>\n<meta name=\"description\" content=\"We can help you to achieve your company&#039;s zero waste goals. 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