{"id":17319,"date":"2024-04-22T08:35:58","date_gmt":"2024-04-22T06:35:58","guid":{"rendered":"https:\/\/www.tartler.com\/?p=17319"},"modified":"2024-04-22T14:12:04","modified_gmt":"2024-04-22T12:12:04","slug":"key-factor-for-optimum-mixing-results","status":"publish","type":"post","link":"https:\/\/www.tartler.com\/en\/2024\/04\/22\/key-factor-for-optimum-mixing-results\/","title":{"rendered":"THE KEY FACTOR FOR OPTIMUM MIXING RESULTS"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text]<\/p>\n

Rotating disposable mixers made of POM guarantee the best synthetic resin mixtures<\/h2>\n

The plant manufacturer TARTLER, which specializes in the production of low-pressure dosing and mixing systems, is considered one of the leading representatives of the dynamic mixing method with disposable plastic mixers. The company manufactures a wide range of these mixers for almost all resin processing scenarios on its own injection molding lines. The current standard range already includes a large number of immediately available variants whose different geometries are tailored to the mixing of high and low viscosity as well as filled materials. They are made of pure POM and reduce the use of environmentally harmful rinsing agents when cleaning the mixing head.<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]The German company TARTLER is one of the most innovative system manufacturers in the field of low-pressure dosing and mixing technology. It offers a wide range of highly efficient system solutions for numerous processes in which synthetic resins, hardeners and additives are processed into ready-to-use polyurethanes, epoxy resins and silicones. In addition to the high modularity of these systems and the fact that TARTLER develops and manufactures all relevant performance components in-house, one technical factor in particular is of central importance to the company’s long-term success: from the very beginning – i.e. since its foundation in 1981 – it has been an advocate of the idea of dynamic mixing with plastic mixers. Early on, the company focused all of its development work and its constantly growing portfolio on this, making it one of the technological pioneers in this field.<\/p>\n

\"\"<\/p>\n

Innovative: In the disposable mixers for use with self-cutting
\nmixing heads, the mixing spiral rotates onto a threaded man\u0002drel.
\nThis increases process reliability and off ers the option of a fully
\nautomatic mixer change.[\/vc_column_text][vc_column_text]The process engineering principle of this variant of dynamic mixing is based on the fact that the material components converging in the mixing head of a system are guided through a rotating disposable mixing spiral made of plastic and are mixed quickly and very homo\u0002geneously immediately before being ejected (into a mold, onto a surface, into a bath, into an adhesive groo\u0002ve, etc.). \u201eDynamic mixing with a driven\u00a0 mixing spindle, as we practice it, is the qualitative optimum. It produces synthetic resins that can be processed excellently and can develop their shaping, bonding or sealing eff ect in the best possible way,\u201c says\u00a0 company boss Udo Tartler.<\/p>\n

For the practical implementation of the principle of dy\u0002namic mixing with plastic mixers, however, a number of requirements must be met. Ideally, all components of a dosing and mixing system should be matched to this. In particular, however, the choice of the right mixing head and the suitable mixer – that is the mixing spiral with its sleeve – prove to be the decisive aspects in terms of process engineering. TARTLER\u00a0 develops and manufac\u0002tures both the mixing heads and the mixers in-house and applies very high quality standards. \u201eOur multi\u0002component mixing heads are easy to handle, guarantee extremely gentle material\u00a0 processing and off er a high degree of process reliability thanks to modern sensor technology,\u201c reports Udo Tartler. On request, his engi\u0002neers can also equip the mixing heads with tempera\u0002ture sensors and heating\u00a0 cartridges. One of the quality features of the mixing heads is that they ensure that the actual mixing process only takes place where it be\u0002longs: In the mixer itself. \u201eThis eliminates the need to rinse the gaps and\u00a0 there is no risk of the inside of the mixing head becoming clogged with material that has already been mixed,\u201c explains Udo Tartler.[\/vc_column_text][vc_column_text]<\/p>\n

On the hook or on the thread<\/h3>\n

For dynamic mixing with plastic mixers, only mixing heads that are designed to set the spiral of the mixer in rotation are suitable. This can be done via a drive hook or – another TARTLER specialty – via a self-tapping threaded connection. For both methods, the compa\u0002ny not only off ers a considerable selection of mixing heads, but also a wide range of rotating disposable mixers made of pure POM, in which a suitable\u00a0 variant can be found for every case of multi-component pro\u0002cessing. Whether high-viscosity, pasty, fi lled, low-visco\u0002sity, liquid, warm or hot materials are to be processed in small or large quantities – TARTLER\u00a0 covers almost all facets of synthetic resin technology with its standard selection alone. \u201eBased on our engineering expertise and our injection moulding production, we are also able to create mixers for borderline\u00a0 processes or new requirements,\u201c says Udo Tartler.<\/p>\n

These disposable mixers, which are attached to the dri\u0002ve hook of the mixing head and enable dynamic mixing through the rotation set in motion from there, are ma\u0002nufactured by the company in numerous widths\u00a0 and lengths with various spiral geometries and 4, 6, 8, 12 or 24 mixing segments. There are also variants with ad\u0002ditional functional elements. This can be a scraper – for materials with a tendency to agglomerate – or a cone to quickly close the mixer outlet after each shot end. A pulse generator can also be integrated for monitoring and – on request – controlling the speed. Also available are versions for processing materials at\u00a0 temperatures of up to 200\u00b0 C as well as special versions for connec\u0002tion to the TARTLER LC 6 and LC7 mixing heads, which are characterized by their compact and maintenance\u0002friendly design.<\/p>\n

The second important group consists of dynamic dis\u0002posable mixers, which are designed for use with mi\u0002xing heads with a self-tapping connection. Here, the spiral of the mixer does not have to be hooked into a\u00a0 hook, but instead rotates itself onto a threaded man\u0002drel, which forms the kinematic interface to the drive of the mixing head. The disposable mixers of this type are available in the same diameters and spiral\u00a0 geometries as the hook solutions and are also available with pul\u0002se generators for speed monitoring. \u201eOur self-cutting mixer connection off ers increased process reliability and the option of having the mixer change\u00a0 fully auto\u0002mated. Another advantage is that these mixers can also be completely and easily exchanged after the synthetic resin has cured,\u201c emphasizes Udo Tartler.<\/p>\n

On its website (www.tartler.com), TARTLER provides ini\u0002tial answers to the questions of which rotary disposable mixers are suitable for which mixing heads and which requirements are best met. In a direct\u00a0 discussion with the company\u2018s consultants and technicians, the custo\u0002mer can then fi nd out many more interesting details: for example, that the use of disposable mixers reduces the need for environmentally\u00a0 harmful cleaning agents to rinse the mixing heads to a minimum, as the material is mixed in the disposable mixer itself – i.e. immediately before the material exits. Or that, when using the po\u0002wered disposable\u00a0 mixers, error-free mixing results can be achieved right from the start of an application. Or as Udo Tartler points out: \u201eThat with the help of variable speed control, optimum mixes can be achieved even with special\u00a0 materials with very diff erent properties.\u201c[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1663836059512{margin-right: 0px !important;margin-left: 0px !important;padding-right: 2rem !important;padding-left: 2rem !important;background-color: #e3e3e3 !important;}”][vc_column width=”1\/4″][vc_single_image image=”14281″ img_size=”full” css_animation=”fadeInRight”][\/vc_column][vc_column width=”3\/4″][vc_custom_heading text=”\u201eOur multi-component mixing heads ensure gentle material processing and off er a high degree of process reliability thanks to modern sensor technology.\u201c<\/p>\n

Udo Tartler, CEO<\/i>” font_container=”tag:p|text_align:left” google_fonts=”font_family:Open%20Sans%3A300%2C300italic%2Cregular%2Citalic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic|font_style:600%20bold%20regular%3A600%3Anormal” css_animation=”fadeInRight”][\/vc_column][\/vc_row][vc_row][vc_column css=”.vc_custom_1663836113194{padding-top: 0px !important;}”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

In the disposable mixers for use with self-cutting mixing heads, the mixing spiral rotates onto a threaded mandrel. This increases process reliability and offers the option of a fully automatic mixer change.<\/p>\n","protected":false},"author":15,"featured_media":17298,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[142],"tags":[426],"class_list":["post-17319","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-press-releases","tag-mixing-nozzles"],"acf":[],"yoast_head":"\nTHE KEY FACTOR FOR OPTIMUM MIXING RESULTS - Tartler GmbH<\/title>\n<meta name=\"description\" content=\"In the In the disposable mixers for use with self-cutting mixing heads, the mixing spiral rotates onto a threaded mandrel. 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